animal feed production line

animal feed production line 1.biomass pellet diameter from2-15mm 2.briquette diameter from15-80mm 3.animal feed

 1.Animal Feed Production Line

Pelletizing is the process of making waste materials into solid fuel. The pellets are then used for thermal combustion. Feed pellets are one of the most common products of pelletization. Feed pellets can be made from any type of corn, sorghum, bran, soy, wheat, born flour, rice flour or rice hulls, coffee husks, paddy straw, sunflower stalks, mustard, soybean, coconut and others. The moisture content should be less than 12%.

(1).Crushing Process:----   Animal Feed Production Line 

 When the thickness of the raw material is >10 mm, and >50 * 50 mm (L * W), the raw materials must first be used for size reduction before the feedstock is sent to the hammer mill (crusher) to reach a diameter of less than 3 mm.

(2). Drying Process-----  Animal Feed Production Line  the best moisture content for pelletizing is about 13-15%. Our rotary dryer can reduce the moisture content from 60% to 10%. The stove may be fueled by sawdust, waste wood, or coal which can save on electricity consumption. Our rotary dryer is specially designed to save energy. The outside of the dryer is covered with a special cotton material sheet to insulate heat.

(3). Pelletizing Process-----   Animal Feed Production Line  

  HKJ Feed Pellet Machine, the essence of the complete line, has the following features:

1. The lubrication system for feed pellet machine adopts a tracing and inspection system controlled by a microcomputer. When the temperature of the bearings exceeds normal temperatures, the microcomputer will start the auto-lubrication system for lubrication—thereby conveniently ensuring smooth functioning of the rollers. The lubrication system is comprised of a tracing and inspection system controlled by a microcomputer. There is also the option to lubricate by hand.

2. The drive gear is a precision-made transmission mechanism. The bearings are sourced from SKF in Sweden. The ring die uses a hoop fastening method which increases the speed of discharge in comparison with the previous bolt-fastening method. As a result, the capacity is 10-15% higher than the belt transmission structure.

3. The ring die and roller of the Feed pellet machine has been finely machined using alloyed steel. The heat treatment process is different from other domestic manufacturers in that the carburization treatment increases the depth of hard-facing to 2 mm which improves the anti-abrasion properties of the ring die and roller by a factor of ten. This greatly saves on replacement costs.

(4). Cooling Process----------- Animal Feed Production Line 

After the pelletizing process, the temperature of the Feed pellet is about 60-80 degrees Celsius, with a moisture content of about 15%.A Cooler must then be used to reduce the moisture content of the wood pellets to about 3-4%, thereby making the wood pellets easier to store. Feedback from some foreign clients has suggested that in humid climates, the moisture content must be reduced to 7-8%. In order to satisfy the needs of these clients, we have developed a new Stabilizer Combined Cooler.

(5). Packing Process---------- Animal Feed Production Line 

After cooling, the feed pellet must be protected from moisture and other environmental conditions. For this there is the packing process, which is effectively handled by our Semi-Auto Packing Machine.

Generally, most clients require a small scale with the auto-sealing packing machine and a scale for higher weight ranges for the semi-auto packing machine. For the first, the weight range is 20-50 kgs per bag, and for the second, it is 800 or 1000 kgs, modified per clients’ needs. In the operation of the complete Feed pellet plant, the filtering of dust is a key concern. For this purpose we offer the Common Dust Collector (or cyclone) and the Impulse Dust Filter. For air exhaust systems, we provide the Water Film Dust Collector for the greatest dust-free environment in the process of drying and cooling—a highly dust-emitting process.

Contact us to get a Free Proposal for Biomass Pellet Production Line Today !Want instant communication ? Call Katherine Wang 

0086-150-9883-1795

Email:saleswanglin at jihongjixie.com 

Skype:KatherineWang22

 

animal feed production line